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Ultra-Fine Titanium Powder

BYC Ti's Ultra-Fine Titanium Powder is a high-purity, spherical or irregular powder product designed for cutting-edge applications in 3D printing (Additive Manufacturing), powder metallurgy, surface coating, pyrotechnics, and chemical catalysis. With particle sizes as fine as sub-10 microns, our powder is engineered for superior reactivity, flowability, and consistency, tailored to your specific process requirements.

Produced using advanced atomization, hydride-dehydride (HDH), or plasma spheroidization methods, BYC Ti powders deliver exceptional surface area-to-volume ratio, tight particle size distribution, and trace-level impurity control.

Key Specifications

Parameter	Specification
Particle Size	D10–D90 from 1 μm to 45 μm (custom sizes available)
Typical Morphology	Spherical, near-spherical, or angular (depending on process)
Purity	≥ 99.5% for Ti, ≥ 99.9% for CP titanium grades
Alloy Options	CP Ti (Grade 1–4), Ti-6Al-4V, Ti-6Al-7Nb, Ti-48Al, and custom alloys
Production Method	Gas atomized, HDH, plasma atomized
Apparent Density	0.9–2.5 g/cm³ (depending on morphology and size)
Oxygen Content	≤ 0.15% for spherical; ≤ 0.35% for HDH types
Packaging	Vacuum-sealed in aluminum foil bags or inert gas cylinders

Core Advantages

Optimized for Additive Manufacturing

Spherical powders with high flowability and low oxygen enable consistent layer deposition and sintering in SLM, EBM, and DED systems.

High Reactivity & Surface Area

Ultra-fine grain size makes it ideal for reactive processes like pyrotechnics, plasma spraying, and hydrogen storage.

Excellent Alloy Versatility

Available in both pure and alloyed forms — suitable for high-performance applications in aerospace, biomedical, and chemical industries.

Controlled Impurities & Safety

Strict control over oxygen, nitrogen, and hydrogen ensures product safety and stability during storage and usage.

Applications

BYC Ti's Ultra-Fine Titanium Powder is trusted by industries pushing the limits of material science:

Additive Manufacturing (AM): Ideal for laser sintering (SLM), electron beam melting (EBM), directed energy deposition (DED), and binder jetting of high-precision titanium parts.

Surface Coatings: Used in thermal spraying and plasma coating for corrosion resistance and high-temperature performance on steel, aluminum, and ceramics.

Biomedical Components: Suitable for 3D printing of porous implants, orthopedic scaffolds, and dental prosthetics using Ti-6Al-4V or biocompatible grades.

Chemical Catalysis: Titanium's reactivity and surface area make it ideal for catalysts in hydrogenation, oxidation, and photocatalytic reactions.

Pyrotechnics & Energetic Materials: Ultra-fine titanium is used in igniters, tracer compositions, and decoy flares due to its high combustion enthalpy and ignition sensitivity.

Packaging & Handling

Standard Packaging: 1 kg / 5 kg / 10 kg vacuum-sealed aluminum foil bags

Bulk Packaging: Inert gas–filled stainless steel drums or composite containers

Shelf Life: 12 months in sealed packaging under dry, inert conditions

Safety Note: Combustible in fine form — handle in controlled environments with grounding and ventilation

Frequently Asked Questions (FAQ)

Q: Is the powder suitable for medical-grade printing applications?
A: Yes, we offer medical-grade powders (Ti-6Al-4V ELI, Ti-6Al-7Nb) with low oxygen levels and full biocompatibility certification per ASTM F136.

Q: Can I order custom particle sizes or alloy compositions?

A: Absolutely. We offer customized powder development services — tailored by size distribution, alloy chemistry, and production method.

Q: What’s the difference between spherical and HDH titanium powders?
A: Spherical powders are ideal for additive manufacturing due to superior flowability and packing density. HDH powders are more angular and used in powder metallurgy and pyrotechnics.

Q: Are your powders suitable for laser-based AM systems?
A: Yes, our spherical powders meet flow and morphology requirements for SLM and EBM systems including EOS, Renishaw, and Concept Laser.

Q: How quickly can I receive a sample?
A: Sample orders of common grades can ship within 3–5 business days. Custom powders require 2–4 weeks depending on production batch.

Titanium Products