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Titanium Electrode Bars for Powder Production

Before high-performance titanium powder can power a 3D-printed jet part or a surgical implant, it begins with a solid foundation — the electrode bar. At BYC Ti, we manufacture titanium electrode bars specifically for use in plasma atomization, gas atomization, and rotating electrode processes (REP). These bars are the unsung heroes behind consistent powder quality: stable arc performance, clean chemistry, and smooth melting behavior.

Whether you're producing AM-grade spherical powder or titanium feedstock for coatings and MIM, starting with the right electrode bar makes all the difference.

Why Our Electrode Bars Are Trusted by Powder Producers

Precision-Melted and Homogeneous
Using double vacuum arc remelting (VAR) or triple melt processes, each bar offers uniform composition throughout — reducing segregation, voids, and melt inconsistencies during atomization.

Chemically Clean
Low oxygen, nitrogen, and hydrogen levels help avoid powder contamination, especially critical when producing titanium powders for aerospace or biomedical applications.

Tailored Dimensions for Smooth Feeding
Machined to tight tolerances, our bars fit directly into atomization furnaces without modification. We offer straightness control and surface finishes that improve feeding consistency and arc stability.

Proven in Industry
Our bars are in daily use at domestic and international powder production facilities. From large-scale commercial atomization to small-batch alloy development, we support it all.

Specifications at a Glance

Standard Grades:

Ti-6Al-4V (Grade 5)
Ti-6Al-4V ELI (Grade 23)
CP Titanium (Grades 1–4)
Custom melts on request (e.g., Ti-6Al-7Nb, Ti-5553)

Typical Diameters: 100 mm – 200 mm

Standard Lengths: 800 mm – 1500 mm (custom options available)

Surface Finish: Turned / Ground / Polished

Straightness: ≤ 1 mm/m

Density: ≥ 4.50 g/cm³

Certifications: ASTM B348, ISO 5832-2, AMS 4928 (as applicable)

How It's Used

Our electrode bars are cut, clamped, and slowly melted in a controlled environment using either a plasma torch or induction furnace. As the molten tip drips or spins off, atomization occurs — creating fine, spherical titanium powder ready for use in:

3D printing / Additive manufacturing
Coatings for turbines or biomedical devices
Metal injection molding (MIM)
Alloy R&D

Common Questions

How are the bars delivered?
Bars are cleaned, capped, and vacuum-packed with nitrogen protection where required. They're crated in heavy-duty wooden boxes with full handling instructions to prevent surface damage or moisture exposure.

Do you provide trial quantities for new atomizers?
Yes. We regularly supply 1–5 bar trial lots for new installations or custom alloy development.

What's the difference between Grade 5 and Grade 23 in electrode form?
Grade 5 offers slightly higher strength, suitable for general-purpose powder. Grade 23 has lower interstitials (especially oxygen), which makes it ideal for medical-grade powder production where ductility and biocompatibility are critical.

Partnering with BYC Ti

With over a decade of experience supplying titanium materials, we understand what powder producers need: consistency, traceability, and clean chemistry. Our dedicated production lines for electrode bars ensure fast turnaround, flexible sizing, and material customization.

We support both established powder producers and emerging AM powder startups with expert consultation, short lead times, and responsive service.

Titanium Products