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Titanium Shell-Type Components

BYC Ti's Titanium Shell-Type Components redefine structural integrity in demanding applications, combining the unmatched properties of titanium alloys with advanced manufacturing to deliver lightweight, corrosion-resistant, and high-strength enclosures. Engineered for industries where environmental extremes and reliability are non-negotiable—from deep-sea exploration to aerospace propulsion—our titanium shells set new benchmarks for performance and durability.

Titanium Shell Technical Specifications

Parameter	Standard Range	Custom Options
Material Grade	Ti-6Al-4V, Ti-10V-2Fe-3Al, Ti-3Al-2.5V	Custom alloys per ASTM B348/B381
Diameter Range	100mm – 3,000mm	Special sizes for industrial systems
Wall Thickness	1mm – 50mm	Variable-thickness designs for optimized weight
Operating Pressure	Vacuum to 1,500 bar	Hyperbaric chambers & subsea housings
Manufacturing Process	5-axis CNC machining, spin forming, explosive welding	Additive manufacturing (SLM) for complex geometries

Titanium Shell Product Advantages

1. Titanium's Unrivaled Material Profile

Constructed from premium titanium alloys (Ti-6Al-4V, Ti-5Al-2.5Sn, etc.), our shells offer:

Exceptional Corrosion Resistance: Immune to seawater, chlorides, and most aggressive chemicals, with service life 5-10x longer than stainless steel in marine environments.*
High Strength-to-Weight Ratio: 45% lighter than steel while maintaining yield strengths up to 850 MPa, ideal for weight-sensitive applications.
Thermal Stability: Operational integrity from -270°C to 500°C, ensuring performance in cryogenic or high-temperature systems.

2. Precision Manufacturing for Critical Performance

Structural Optimization: Finite Element Analysis (FEA)-validated designs for maximum load distribution, reducing stress concentrations by 40% compared to conventional shells.
Wall Thickness Control: Machined to ±0.05mm precision, enabling thin-wall designs without compromising pressure resistance (up to 1,000 bar for deep-sea applications).
Surface Finish: Electropolished to Ra ≤ 0.4μm, enhancing corrosion resistance and minimizing fluid friction in hydrodynamic applications.

Titanium Shell Applications

1. Titanium Shell in Marine & Subsea

Deep-sea ROV (remotely operated vehicle) pressure housings (rated for 11,000m depth)
Offshore oil & gas subsea equipment enclosures
Corrosion-resistant marine valve bodies

2. Titanium Shell in Aerospace & Defense

Rocket engine combustion chamber casings
Aircraft hydraulic system pressure vessels
Military-grade sonar dome enclosures

3. Titanium Shell in Energy & Chemical

High-temperature reactor shells for petrochemical processing
Cryogenic liquid storage tanks (-196°C for LNG applications)
Nuclear facility containment components

Titanium Shell Manufacturing Excellence

Our titanium shells undergo a rigorous quality assurance process, including:

Ultrasonic testing (UT) for internal defect detection

Hydrostatic/pneumatic pressure testing up to 1.5x design pressure

3D laser scanning for dimensional accuracy (±0.03mm tolerance)

Thermal cycling tests to validate performance across extreme temperatures

Why Partner with BYC Ti for Titanium Shell?

Specialized Expertise: 25+ years in titanium component manufacturing for critical industries

Innovative Solutions: Engineering team proficient in solving complex structural challenges

Global Compliance: Certified to ISO 9001, AS9100D, and API 6A standards, with NADCAP accreditation for aerospace components

With a legacy of precision and innovation, BYC Ti is a leading titanium solutions provider. Our titanium castings are designed for industrial performance and engineered with integrity. Whether you need strength under pressure or resistance against corrosion, our titanium delivers.

Titanium Products