Titanium 3D Printing Consumables

Product Range

Titanium Powder

• Composition and Grades: Our titanium powder is available in a variety of grades, with Ti - 6Al - 4V (Grade 5) being one of the most popular. This alloy, containing 6% aluminum and 4% vanadium, offers a perfect balance of strength, toughness, and corrosion resistance. For medical applications, we also provide Ti - 6Al - 4V ELI (Extra - Low Interstitial), which has even lower levels of impurities such as oxygen, nitrogen, and carbon, enhancing its biocompatibility. Additionally, we offer pure titanium (CP - Ti) powder for applications where the highest purity is required.

• Particle Characteristics: The powder particles are carefully engineered to be spherical in shape, which is crucial for smooth and consistent powder flow during the 3D printing process. The particle size distribution is optimized to ensure uniform layer deposition. For powder - bed fusion processes like Selective Laser Melting (SLM) and Electron Beam Melting (EBM), our powder typically has a particle size range of 15 - 53 microns, although custom sizes can be provided to meet specific printer requirements.

• Quality Assurance: Every batch of our titanium powder undergoes rigorous quality control tests. We use advanced analytical techniques to verify the chemical composition, particle size distribution, and powder flowability. The powder is also tested for its suitability in 3D printing processes, ensuring that it can be processed into fully dense components with excellent mechanical properties.

Titanium Filament (for FDM - like Processes)

• Alloy Selection: Similar to our powder range, our titanium filaments are available in Ti - 6Al - 4V and pure titanium options. The filaments are designed to be used in specialized 3D printers that use a filament - extrusion - based process for titanium 3D printing.

• Diameter and Tolerance: The filaments are produced with a high degree of precision in diameter. Common diameters include 1.75 mm and 2.85 mm, with tight tolerances to ensure consistent feeding through the printer's extruder. The diameter tolerance is typically within ±0.05 mm, which is essential for smooth and accurate extrusion during the printing process.

• Mechanical Properties: The filaments are engineered to maintain the excellent mechanical properties of titanium. After 3D printing and appropriate post - processing, the printed parts exhibit high tensile strength, good ductility, and superior corrosion resistance, making them suitable for a wide range of applications.

Specifications Table

Applications

Aerospace

• Components: In the aerospace industry, our titanium 3D printing consumables are used to manufacture a wide range of components, including structural airframe brackets, ribs, impellers, and fittings. The high strength - to - weight ratio of titanium makes these components lighter, which in turn improves fuel efficiency and aircraft performance. For example, lightweighted turbocharger housings and heat exchangers can be 3D printed, reducing the overall weight of the engine and increasing its efficiency.

• Conformal Cooling Channels: Conformal cooling channels integrated into jet engine turbine sections can be precisely 3D printed using our titanium powder. These channels are designed to follow the complex geometry of the turbine, providing more efficient cooling and extending the lifespan of the engine components.

• Customized UAV/Drone Frames: Our titanium consumables are also ideal for creating customized UAV (Unmanned Aerial Vehicle) or drone frames. The corrosion resistance and high strength of titanium ensure that the frames can withstand harsh environmental conditions, while the 3D printing process allows for the creation of complex geometries that are optimized for aerodynamics.

Medical and Dental

• Orthopedic Implants: In the medical field, titanium's biocompatibility makes it the material of choice for orthopedic implants. Our 3D printing consumables are used to produce knee, hip, spine, and jaw implants such as acetabular cups. The 3D printing process enables the creation of implants with complex internal structures that can promote bone ingrowth, leading to better implant fixation and patient outcomes.

• Dental Abutments: Dental abutments for crowns and bridges can be 3D printed using our titanium powder or filament. The ability to customize the shape and size of these abutments to fit each patient's unique dental anatomy is a significant advantage of 3D printing. The corrosion resistance of titanium also ensures the long - term durability of the dental restorations.

• Cranial Reconstruction Plates: Customized cranial reconstruction plates can be designed and 3D printed based on a patient's specific anatomy. These plates are made from our biocompatible titanium materials, providing a perfect fit for the patient's skull and promoting proper healing.

Automotive

• Motor Housing Brackets and Suspension Components: In the automotive industry, our titanium 3D printing consumables are used to manufacture motor housing brackets and suspension components. The lightweight nature of titanium helps to reduce the overall weight of the vehicle, improving fuel efficiency and performance. At the same time, the high strength of titanium ensures that these components can withstand the high stresses experienced in automotive applications.

• Conformal Cooling in Injection Molds: Conformal close - contour cooling integrated into injection molds can be 3D printed using our titanium materials. This type of cooling system can improve the cooling efficiency of the injection molding process, reducing cycle times and improving the quality of the molded parts.

• Lightweight Brake Disc Rotors: Our titanium consumables can be used to create lightweight brake disc rotors with intricate air - flow geometries. These rotors are lighter than traditional steel rotors, reducing unsprung weight and improving the braking performance of the vehicle.

Why Choose Our Titanium 3D Printing Consumables?

High - Quality Materials

• Purity and Consistency: We source the highest - quality raw materials to ensure the purity and consistency of our titanium 3D printing consumables. Our manufacturing processes are 严格控制 to minimize the presence of impurities, resulting in products that meet or exceed industry standards.

• Alloy Optimization: Our team of materials scientists and engineers has extensive experience in alloy development. We have optimized the alloy compositions of our titanium powders and filaments to provide the best combination of properties for 3D printing applications, ensuring that the printed parts have excellent mechanical properties and performance.

Precision Manufacturing

• Advanced Production Techniques: We use state - of - the - art production techniques to manufacture our titanium 3D printing consumables. For powder production, we employ advanced atomization processes such as plasma atomization and gas atomization to produce spherical powder particles with a narrow size distribution. Our filament manufacturing process is also highly precise, ensuring consistent diameter and quality.

• Quality Control: Every step of the manufacturing process is subject to 严格的 quality control. We use advanced analytical equipment to test the chemical composition, particle size, and other properties of our products. This ensures that each batch of our titanium 3D printing consumables meets our high - quality standards and performs consistently in 3D printing processes.

Customization Options

• Tailored Solutions: We understand that different customers have different requirements. That's why we offer customization options for our titanium 3D printing consumables. Whether you need a specific alloy composition, particle size, or filament diameter, we can work with you to develop a tailored solution that meets your unique needs.

• Technical Support: Our team of experts is available to provide technical support throughout the entire process, from selecting the right consumables for your application to optimizing the 3D printing process. We can offer advice on printer settings, post - processing techniques, and any other technical issues you may encounter.

Competitive Pricing

• Cost - Effective Solutions: Despite the high quality of our products, we strive to offer competitive pricing. We continuously optimize our manufacturing processes to reduce costs without compromising on quality, ensuring that our customers get the best value for their investment.

• Volume Discounts: We also offer volume discounts for customers who require large quantities of our titanium 3D printing consumables. This makes it more cost - effective for businesses to incorporate our products into their production processes.