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Titanium Wire for 3D Printing

BYC Ti offers premium-grade Titanium Wire for 3D Printing, specifically designed for wire-based additive manufacturing (AM) processes such as Directed Energy Deposition (DED), Electron Beam Additive Manufacturing (EBAM), and Wire Arc Additive Manufacturing (WAAM).

Our wire is made from high-purity titanium or titanium alloys with tightly controlled composition and surface quality, ensuring consistent feed behavior, stable arc performance, and high-quality deposition — even under demanding industrial conditions.

Whether you're building aerospace components, marine structures, or large-scale industrial parts, BYC Ti's titanium wire delivers the mechanical integrity, corrosion resistance, and weldability your process demands.

Key Specifications

Diameter Range: 0.8 mm to 4.0 mm (custom sizes available)
Grades Available:

CP Titanium (Grade 1–4) – for high corrosion resistance
Ti-6Al-4V (Grade 5, Grade 23) – for strength-critical applications
Other Alloys: Ti-6Al-7Nb, Ti-3Al-2.5V, or custom on request

Tolerance: ±0.02 mm (standard), tighter tolerances on request
Surface Finish: Bright drawn, oxide-free, degreased
Packaging: Spools (5–20 kg), coils, or straight lengths
Standard Compliance: ASTM B863, AWS A5.16, ISO 5832

Product Features

Engineered for Additive Manufacturing

Precision-drawn for smooth, uninterrupted wire feeding — no snags, no fluctuations. Compatible with DED, WAAM, and robotic welding systems.

High Strength & Corrosion Resistance

Produced from aerospace-grade feedstock to ensure excellent mechanical properties and resistance to oxidation or saltwater exposure.

Clean Surface, Low Oxygen Content

Vacuum annealed and surface cleaned to minimize inclusions, outgassing, and contamination — ensuring strong layer adhesion and repeatable builds.

Easy to Weld & Machine

Offers stable arc characteristics and clean deposition paths. Post-build machining is straightforward thanks to controlled microstructure.

Application Fields

Aerospace: Airframe reinforcements, brackets, tooling, or repair of high-value titanium parts
Maritime & Offshore: Large titanium structures exposed to corrosive seawater environments
Energy Sector: Additive repair or production of valves, nozzles, and custom heat exchanger parts
Medical Prototyping: Non-implant tools and fixtures requiring fast turnaround and biocompatibility
Research & Development: Ideal for exploring new AM designs or metallurgical studies

Typical Properties (Ti-6Al-4V, Grade 5)

Property	Typical Value
Purity	≥ 99.5%
Tensile Strength	900–1050 MPa
Yield Strength	≥ 830 MPa
Elongation	≥ 14%
Oxygen Content	≤ 0.20%
Wire Surface	Bright, free of oil or oxide

Frequently Asked Questions (FAQ)

Q: What wire sizes do you support for DED and WAAM?
A: Our standard diameters range from 1.0 mm to 3.2 mm. Custom sizes outside this range can be produced based on order volume.

Q: How does your titanium wire perform in WAAM systems?
A: Customers report excellent feed consistency, low porosity in printed layers, and strong metallurgical bonding — particularly with Ti-6Al-4V.

Q: Can I order small batches for testing?
A: Absolutely. We offer pilot quantities for R&D and can scale up quickly for production needs.

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