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Titanium Welding Wire

BYC Ti's Titanium Welding Wire is manufactured to exacting standards, offering exceptional strength, corrosion resistance, and weldability for critical applications across aerospace, marine, petrochemical, and medical industries. With a full range of commercially pure and titanium alloy grades available, our wire is engineered for GTAW (TIG), GMAW (MIG), and plasma arc welding, ensuring consistent arc performance and metallurgical integrity in every weld. Whether you're fabricating heat exchangers, pressure vessels, or structural aerospace components, BYC Ti provides the wire that professional welders and engineers trust.

Key Features

High Purity Titanium – ≥99.5% titanium for CP grades
Excellent Corrosion Resistance – Ideal for marine and chemical environments
Smooth, Clean Surface Finish – Optimized for stable arc and minimal contamination
Precise Diameter Tolerances – As tight as ±0.01 mm
Available in CP & Alloy Grades – CP Grade 1 to 4, Ti-6Al-4V, Ti-3Al-2.5V, others on request
Coil or Straight Lengths – Supplied in spools, coils, or 1000 mm cut lengths
Weld-Ready Packaging – Cleanroom packed with inert gas or vacuum sealed

Grades Available

Grade	Type	Typical Use
CP Grade 1	Commercially Pure	Chemical tanks, medical devices
CP Grade 2	Commercially Pure	Heat exchangers, pipelines
Ti-3Al-2.5V	Titanium Alloy	Aerospace hydraulic tubing
Ti-6Al-4V (Grade 5)	High-Strength Alloy	Aircraft structures, offshore components
Ti-6Al-4V ELI	Medical-Grade Alloy	Implants, precision assemblies

Custom grades and special chemistries (e.g., Ti-5Al-2.5Sn, Ti-Pd) available upon request.

Applications

Aerospace structures and assemblies
Shipbuilding and marine repair
Chemical and desalination plant fabrication
Medical device and implant welding
Titanium pipeline and heat exchanger construction
Defense and nuclear welding applications
BYC Ti welding wire is trusted where no-fail weld integrity is mandatory.

Technical Specifications

Parameter	Specification Range
Diameter	0.8 mm – 5.0 mm
Tolerance	±0.01 mm (customizable)
Surface Finish	Bright, oxide-free, oil-free
Tensile Strength	Grade-dependent: 240 MPa (G1) – 900 MPa (Ti-64)
Wire Condition	Annealed / Cold Drawn
Packaging Options	Spools (1 kg – 15 kg), coils, straight rods
Certifications	AWS A5.16, ASTM B863, ISO 5832, AMS 4951/4928
Cleaning	Ultrasonic + Vacuum-Dried (welding grade)

Welding Process Compatibility

TIG (GTAW)
MIG (GMAW)
Plasma Arc
Laser Welding (for select grades)

Each spool or wire length is tested for consistent arc initiation, low porosity, and clean fusion line properties.

Frequently Asked Questions (FAQ)

Q: Which wire grade should I use for general titanium welding?
A: CP Grade 2 is the most common for general fabrication. For high strength applications, Ti-6Al-4V (Grade 5) is preferred.

Q: Can this wire be used in automated welding systems?
A: Yes. We supply wire in coil and spool formats compatible with automated TIG/MIG setups.

Q: Do you offer custom diameters or packing?
A: Absolutely. We can draw to custom diameters (e.g., 1.2 mm, 1.6 mm) and package in spools, coils, or vacuum-packed tubes.

Q: How do you ensure weld purity?
A: All wires are cleaned, degreased, and ultrasonically processed. Weld testing includes arc stability, porosity levels, and chemical analysis.

Q: Is your welding wire export certified?
A: Yes. BYC Ti products meet ASTM, AWS, ISO, and customer-specific aerospace/medical standards.

Titanium Products