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Industrial Titanium Wire

As a pioneer in titanium manufacturing, BYC Ti presents our Industrial Titanium Wire – engineered to excel in the most challenging industrial environments. Crafted from premium alloys like Ti-6Al-4V (GR5), Ti-3Al-2.5V (GR9), and pure titanium (GR1), our wires combine exceptional corrosion resistance, high tensile strength, and thermal stability. Trusted by global industries, these wires are the go-to solution for chemical processing, marine engineering, energy, and high-performance manufacturing.

Key Alloy Grades & Industrial Properties

1. Ti-6Al-4V (Grade 5)

Tensile Strength: 900–1100 MPa
Corrosion Resistance: Excellent in seawater and chlorinated solutions
Application: High-stress components in aerospace and industrial machinery

2. Ti-3Al-2.5V (Grade 9)

Formability: Superior cold-workability for complex shapes
Weight Advantage: 4.4 g/cm³ density, 60% lighter than steel
Use Case: Tubing and wire for marine and chemical applications

3. Pure Titanium (Grade 1)

Purity: 99.5% Ti, ideal for chemical compatibility
Elongation: ≥24%, enabling flexible industrial designs
Corrosion Resistance: Passive oxide film in most aqueous media

Mechanical Specifications

Property	Ti-6Al-4V (GR5)	Ti-3Al-2.5V (GR9)	Pure Ti (GR1)
Tensile Strength	900–1100 MPa	515–690 MPa	240–345 MPa
Yield Strength (0.2% offset)	≥825 MPa	≥485 MPa	170–275 MPa
Elongation	≥10%	≥15%	≥24%
Hardness (Rockwell C)	30–35 HRC	18–25 HRC	55–70 HRB
Service Temperature	-253°C to 316°C	-200°C to 300°C	-253°C to 300°C

Dimensions & Surface Finishes

Wire Diameter Range

Standard: 0.1 mm to 20 mm (0.004" to 0.787")
Tolerance:

≤1.0 mm: ±0.005 mm

1.0 mm: ±0.01 mm

Spool Sizes: 5 kg, 25 kg, 100 kg, or custom (up to 500 kg for bulk orders)

Industrial Surface Treatments

Finish Type	Process	Application
Mill Finish	As-drawn, scale-free	General industrial use
Pickled Finish	Acid-treated to remove oxide	Welding-ready components
Polished	Mechanical grinding	Aesthetic or corrosion-sensitive parts
Annealed	Stress-relief heat treat	Enhanced ductility for forming

Industrial Applications

1. Chemical & Petrochemical

Use Cases:

Heat exchanger tubes and condenser wires
Corrosion-resistant gaskets and fasteners
Pipeline reinforcement in chemical reactors
Advantage: Resists degradation in acids, alkalis, and chlorinated solvents.

2. Marine & Offshore

Use Cases:

Subsea cable armoring and connectors
Offshore platform structural wires
Shipbuilding components in saltwater environments
Performance: 5–10x longer lifespan than stainless steel in marine conditions.

3. Energy & Power

Use Cases:

Titanium-clad wires for nuclear reactor components
Heat-resistant wires in power plant boilers
Hydrogen fuel cell structural supports
Temperature Resistance: Maintains strength in -253°C (liquid hydrogen) to 600°C.

4. Automotive & Manufacturing

Use Cases:

High-performance exhaust system wires
Lightweight springs and fasteners in EVs
Cutting tools and machining fixtures
Benefit: Reduces component weight by 30–50%, improving fuel efficiency.

Quality Assurance & Certifications

Testing Regime:

Chemical analysis (ICP-OES) for alloy consistency
Ultrasonic testing (UT) for internal defects
Tensile and fatigue testing (ISO 6892-1)

Certifications:

ASTM B348, AMS 4930 (GR5)
ASTM B863, AMS 4982 (GR9)
ISO 9001:2015, EN 10204 3.1/3.2
Traceability: Full batch tracking from melt to delivery, including heat lot certificates.